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Business Insider8 days ago
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A Pentagon test group is eyeing these ballistic ball and patrol caps for troops

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Pentagon test group eyes ballistic ball caps and patrol caps for troops, developed by a surgeon, offering protection against handgun threats.

A Pentagon test group is eyeing these ballistic ball and patrol caps for troops
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The Big Picture

The Pentagon's Sustainable Technology Evaluation and Demonstration Program is considering ballistic ball caps and patrol caps for testing by Army and Marine Corps units. Manufactured by R-12 and created by a surgeon, the caps are designed to slow NIJ Level IIIA threats from handguns, though they do not stop rifle rounds. Interest spiked after a fatal attack on West Virginia National Guard members in Washington, DC, last November. The caps weigh 11 ounces, cost $365 each, and require replacement every two years. They could also be used by law enforcement and other federal personnel.

Why It Matters

Ballistic ball caps could become a new standard for troops and law enforcement, offering lightweight head protection against handgun threats. The push follows a fatal attack on National Guard members, highlighting a shift toward integrating commercially available gear to address real-world vulnerabilities. If adopted, this could reshape personal protective equipment norms for non-combat settings.

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A shot of the R-12 ballistic ball cap at SOF Week 2026
A shot of the R-12 ballistic ball cap at SOF Week 2026
Military units will soon begin testing a new ballistic cap developed by a trauma surgeon.

Kelsey Baker/Business Insider

  • Some US military units may soon be able to test out ballistic ball caps, a Pentagon contractor said.
  • The hats have the potential to increase protection for some troops, as well as law enforcement.
  • Military units have expressed interest in testing the hats after a fatal attack last year.

Some US service members could soon get their hands on a new piece of protective equipment for testing. An evaluation group is looking at ballistic ball caps.

The hats, which look slightly thicker than regular ball caps, could soon be tested and evaluated by some Army and Marine Corps units, said Kevin Kelly, a Department of Defense contractor who works with the Pentagon's Sustainable Technology Evaluation and Demonstration Program.

Kelly's group tests and evaluates the performance of commercially available off-the-shelf equipment before the military or federal agencies decide to purchase it at scale.

The hats were on display this week during the annual SOF Week conference in Tampa, Florida, a major gathering of special operations service members and defense industry representatives.

Some of the other items on display that Kelly's team is looking at possibly having service members test included suppressors to reduce heat signatures and biometric devices to prevent swim deaths.

A ballistic cap
A ballistic cap
A design for a ballistic cover for troops.

Kelsey Baker/Business Insider

Manufactured by R-12, the ballistic ball caps were created by a surgeon. They include patrol caps — known within the military as "covers" — that soldiers and Marines wear with their camouflage uniforms, as well as neutral-colored ball caps many special operations members are known to favor.

A ballistic cap
A ballistic cap
Another ballistic patrol cap design

Kelsey Baker/Business Insider

The protective caps could also be worn by law enforcement officers or by personnel in other parts of the federal government where workers could be exposed to harm, Kelly said.

According to R-12, the protective hat "will slow the energy of NIJ Level IIIA threats," a designation that applies to powerful ammunition fired from handguns, though it does not protect against ammunition fired from rifles, according to the National Institute of Justice.

The manufacturer said that in a shooting scenario, "the kinetic energy of the bullet may still damage the skull and/or cause bruising, bleeding, or swelling in the brain. However, those injuries are treatable and survivable with prompt surgical care."

National Guard units, including the West Virginia National Guard, have expressed particular interest in the gear, Kelly said, following the deadly shooting attack in Washington, DC, last November in which two service members from the West Virginia National Guard were attacked.

Spc. Sarah Beckstrom died from a gunshot wound to the back of the head. A second service member, Staff Sgt. Andrew Wolfe, was also shot in the head and seriously wounded.

The ball caps weigh 11 ounces and cost $365 each, and they should be replaced every two years, according to R-12.

Read the original article on Business Insider
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